| Availability: | |
|---|---|
| Quantity: | |
Non-standard Flange
SDFL
Custom Stainless Steel Pipe Fittings | OEM Non-Standard Stainless Steel Fittings Manufacturer
Our custom stainless steel fittings support OEM & ODM fabrication based on customer drawings or samples. Available grades include 304, 304L, 316, 316L, 321, 2205 duplex stainless steel. We produce non-standard elbow, tee, reducer, stub end, special transition joints and machined pipe components for sanitary, chemical, seawater desalination and industrial piping systems. Surface treatment: pickling, bright polishing, mirror polishing.
Specifications of Custom Stainless Steel Connectors
Item | Details |
|---|---|
Fitting Type | Standard: 45° Welded Sanitary Elbow; 90°/180° elbows available upon request |
Standards | ASTM A270, DIN 11850, 3A, ISO 2037; custom standards available |
Size Range | DN10-DN150 (1/2" - 6"); custom sizes available per drawing |
Bending Radius | Standard R=1.5D (long radius); 1D short radius available on request |
Surface Finish | Standard mirror polish Ra ≤0.8μm; electropolish Ra ≤0.2μm optional |
Material | Standard: ASTM A270 TP304 / TP316L; optional: 2205 duplex steel, special nickel alloys |
Connection | Butt weld end, orbital welding compatible |
Applications | Food and beverage, dairy, pharmaceutical, brewery, pure water systems |
Manufacturing Capability & Material Range of Custom Stainless Steel Connectors
Item | Details |
|---|---|
Pipe Type | Industrial pipe fittings: elbow, tee, fourway, reducers, cros, end cap/cap joint stub end. Threaded fittings: elbow, reducers, tee, cros, threaded cap, end cap, connector, cap joint stub end |
Pipe Fitting Dimensions | Maximum outer diameter: 6000 |
Standard | ANSI B16.9 / ASME B16.9 / MSS-SP-83 / EN 10253 / DIN 2605 / JIS B2311 / JIS B2312 / ISO 4144 / ISO 1127 / BS 3799; multiple standards compliance |
Wall Thickness | SCH5S, SCH10S, SCH10, SCH40S, SCH20, SCH30, SCH40, SCH60, SCH80, SCH160 |
Material | Stainless steel: A182F304/304L, A182F316/316L, A182F321, A182F310S, A182F347H, A182F316Ti, 317/317L, 904L, 1.4301, 1.4307, 1.4401, 1.4571, 1.4541, 254Mo. Carbon steel: A105, A350LF2, S235JR, S275JR, ST37, ST45.8, A42CP, A48CP, E24, A515 GR60, A515 GR70. Duplex stainless steel: UNS31803, SAF2205, UNS32205, UNS31500, UNS32750, UNS32760, 1.4462, 1.4410, 1.4501. Line pipe steel: A694 F42, A694F52, A694 F60, INCONEL625, A694 F65, A694 F70, A694 F80. Nickel alloy: INCONEL600, INCONEL625, INCONEL690, INCOLOY800, INCOLOY825, INCOLOY800H, C22, C-276, MONEL400, ALLOY20. Cr-Mo alloy: A182F11, A182F5, A182F22, A182F91, A182F9, 16MO3, 15CRMO |
Application | Widely used in the petrochemical industry, pharmaceutical industry, waste gas system, power plants, shipbuilding, water treatment |
Production process | Grinding/sandblasting/spray painting/galvanizing/marking |
Key Features
· Full in-house manufacturing with mandrel cold push forming line and complete polishing & finishing equipment
· 100% PMI spectral inspection per batch, full material traceability to original mill heat number
· Dual product lines: industrial heavy-duty pipe fittings + sanitary high-purity hygienic fittings
· Mature special alloy processing technology for severe corrosion & high-temperature working conditions
· Seamless one-piece forming, uniform wall thickness, compatible with orbital welding
· Compliance with full international standards, supported by complete authoritative certifications
· Multiple surface finish options: mechanical polish, mirror polish, electropolishing for sanitary grades
Manufacturing Process
· Raw Tube PMI Spectral & Dimension Inspection
·Precision Cutting & Sizing
· Mandrel Cold Push Forming (one-piece seamless forming)
·End Trimming & Beveling
· Internal & External Polishing (mechanical / mirror / electropolishing)
· Degreasing & High-purity Cleaning (for sanitary grade)
· Semi-finishing Dimensional & Surface Inspection
·Final Quality Control (size, roughness, leakage test)
· Clean Packaging & Delivery
Raw tube PMI and dimension inspection → precision cutting and sizing → mandrel cold push forming → end trimming and beveling → internal and external polishing → degreasing and high-purity cleaning → dimensional and surface inspection → final QC (size, roughness, leakage test) → clean packaging.
Applications
· Dairy: milk, yogurt and cream processing
· Food and beverage: juice, sauce and edible oil
· Brewery: beer and wine fermentation and filling
· Pharmaceutical and biotech: purified water, WFI and liquid medicine
· Cosmetic and personal care: lotion, cream and essence
· Pure water and water treatment: ultrapure water piping
D2000 Certificate | PED Certificate | PED Certificate |
TS Pressure Pipe Element Manufacturing License | EAC Certificate | EAC Certificate |
ISO 9001 Quality Management System | ISO 14001 Environmental Management System | ISO 45001 Occupational Health & Safety System |
Quality Control
· Material Verification: 100% PMI spectral analysis, chemical composition fully traceable to original mill heat number
· Dimensional Control: High-precision inspection of diameter, wall thickness, bending angle and end flatness
· Surface & Cleanliness: Surface roughness (Ra) test; defect inspection; sanitary grade cleanliness test
· Performance Testing: Sampling pressure & leakage test; ovality & concentricity check
· Third-party Inspection: SGS, BV, TUV witnessed inspection supported
Why Choose Us
· 16+ Years Professional Manufacturer (Founded in 2010, based in Wenzhou, China)
· Full In-house Production Chain: Forming → Polishing → Cleaning → Testing
· Leading Special Alloy Technology: Mature processing of nickel-based, Hastelloy, super austenitic and super duplex steel pipe fittings
· Dual Product System: Industrial heavy-duty pipe fittings + Sanitary high-purity hygienic fittings
· Complete Authoritative Certifications: TS pressure pipe license, ISO 9001/14001/45001, CE-PED, AD2000, EAC
· Full Engineering Support: Working condition analysis, material selection, custom piping solution design
· New Energy Layout: Professional piping solutions for data center liquid cooling, hydrogen energy and energy storage
· Stable & Reliable Delivery: exported to 30+ countries
Available Materials
· Standard Stainless Steel: ASTM A270 / A312 TP304/TP304L, TP316/TP316L, TP321, TP347, 904L
· Super Austenitic & Duplex Steel: Super austenitic steel, SAF 2205, SAF 2507 super duplex steel
· Nickel & Special Alloys: Inconel 600/625/690, Incoloy 800/825/800H, Monel 400, Hastelloy series
· Custom special alloy grades available upon request
Custom Service
· Full custom production per customer drawings, samples or project requirements
· Custom dimensions, bending radius, wall thickness, bevel type and surface finish
· Special material customization: special alloys, sanitary grade materials
· Engineering Support: Working condition analysis, material selection, piping solution design
· Laser marking: logo, part number, batch number, project identification
· Custom export packaging and special protection requirements
· OEM & ODM services
Packaging & Shipping
· Packaging: Export-special wooden cases
· Marking: Custom shipping marks, batch number and material traceability marking
· Shipping: FCL/LCL sea freight, air freight, international express delivery
· Documents: Full set of export documents, MTR reports, certificates and packing lists provided
A1: We custom manufacture stainless steel elbow, tee, concentric / eccentric reducer, stub end, transition joint, special connector, machined pipe parts and other non-standard pipe fittings. Both industrial type and sanitary hygienic type are available.
A2: Main materials: 304, 304L, 316, 316L, 321, 310S, 2205 duplex stainless steel. We also support nickel alloy and duplex alloy customization upon request.
A3: Yes. We accept PDF / CAD drawings or physical samples. Our engineering team reviews dimensions, tolerance, surface finish and welding requirements before quotation.
A4: Pickled matte finish, bright polish, sanitary mirror polish (Ra ≤0.8μm), sandblasting are optional. Sanitary polished fittings are widely used in food, beverage and pharmaceutical pipelines.
A5: We follow ASME B36.19, ASME B36.10, DIN, EN, ISO standards. For non-standard parts, we manufacture strictly according to your drawing tolerances and technical requirements.
A6: Yes. Mill Test Certificate (3.1 MTC) is available. PMI positive material identification, dimensional inspection and visual inspection can be arranged as your requirement.
A7: Food & beverage, pharmaceutical, chemical processing, seawater desalination, marine, liquid cooling, water treatment and special equipment piping.
A8: We support small batch prototyping and mass production. MOQ depends on structure, processing difficulty and material. Contact us with your drawing for details.
A9: Yes. We produce sanitary custom fittings with smooth polished surface, no dead corner, suitable for CIP/SIP cleaning in hygienic process lines.
A10: Please send CAD drawing, material grade, quantity, surface requirement, tolerance and inspection request. We will review and send formal quotation quickly.